Marquis Energy
Manhattan Mechanical Services was contracted to install insulation on the piping, vessels, towers and tanks, as well as handle final erection
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Marquis Energy, based in Hennepin, IL, is the largest dry-mill ethanol facility in the United States, with a daily production capacity of about one million gallons of fuel-grade ethanol.
We were contracted to install insulation on the piping, vessels, towers and tanks, as well as handle final erection. A primary goal set by Marquis Energy and its partner Manhattan Mechanical Services was to incur zero injuries throughout the project.
To reach this goal, Manhattan Mechanical’s safety managers conducted daily safety meetings on site. Meanwhile, periodic safety audits were performed by the safety departments of both Marquis Energy and Manhattan Mechanical Services. In addition, hole watches were utilized for confined space work, and fire watches were used for all hot work. As a result of all these measures, a significant number of man-hours were worked without a single incident.
Manhattan Mechanical spent two months in January and February 2021 unloading prefabricated piping and structural steel from the containers and sorting the materials. Essentially, the project was a very large erector set. Manhattan Mechanical’s crew endured extremely cold winter weather while unloading and sorting the materials.
Manhattan Mechanical’s crews put in place approximately 100 tons of steel between March and September 2020, plus more than a mile of carbon and stainless steel pipe, varying from 1 inch to 38 inches in diameter. In addition, Manhattan Mechanical’s crew installed various tanks, pumps, heat exchangers, and condensers.
Manhattan Mechanical’s contract included installing all the insulation on the piping, vessels, towers, and tanks. Hence, a merit shop contractor was contracted for this work. All the welders provided by Manhattan Mechanical were certified to ASME Section 8. Work progressed as planned while weekly, sometimes daily, progress meetings were held with the client and other subcontractors.
After all the mechanical work was successfully concluded in early September 2021, the Marquis team brought the unit online. As noted, it will provide high-quality, pharmaceutical-grade alcohol for the medical field and other industries.
Marquis Energy, based in Hennepin, IL, is the largest dry-mill ethanol facility in the United States, with a daily production capacity of about one million gallons of fuel-grade ethanol.
We were contracted to install insulation on the piping, vessels, towers and tanks, as well as handle final erection. A primary goal set by Marquis Energy and its partner Manhattan Mechanical Services was to incur zero injuries throughout the project.
To reach this goal, Manhattan Mechanical’s safety managers conducted daily safety meetings on site. Meanwhile, periodic safety audits were performed by the safety departments of both Marquis Energy and Manhattan Mechanical Services. In addition, hole watches were utilized for confined space work, and fire watches were used for all hot work. As a result of all these measures, a significant number of man-hours were worked without a single incident.
Manhattan Mechanical spent two months in January and February 2021 unloading prefabricated piping and structural steel from the containers and sorting the materials. Essentially, the project was a very large erector set. Manhattan Mechanical’s crew endured extremely cold winter weather while unloading and sorting the materials.
Manhattan Mechanical’s crews put in place approximately 100 tons of steel between March and September 2020, plus more than a mile of carbon and stainless steel pipe, varying from 1 inch to 38 inches in diameter. In addition, Manhattan Mechanical’s crew installed various tanks, pumps, heat exchangers, and condensers.
Manhattan Mechanical’s contract included installing all the insulation on the piping, vessels, towers, and tanks. Hence, a merit shop contractor was contracted for this work. All the welders provided by Manhattan Mechanical were certified to ASME Section 8. Work progressed as planned while weekly, sometimes daily, progress meetings were held with the client and other subcontractors.
After all the mechanical work was successfully concluded in early September 2021, the Marquis team brought the unit online. As noted, it will provide high-quality, pharmaceutical-grade alcohol for the medical field and other industries.
